Multilayer Flexible Packaging Solutions

Medical & Pharmaceutical Packaging

Packaging is a critical tool for medical & pharmaceutical industry, since it is directly concern with human health. Safepack produces packaging material keeping stringent hygienic conditions. The packaging solution we provide keeps product intact throughout its lifecycle.
Alcohol Swab Laminate

Alcohol swabs are used to clean the injection site before injection. These swabs are saturated with alcohol with 70% Isopropyl alcohol & are meant for single use only.

Design of packaging material for Alcohol swabs is very critical since migration of liquid contents always compromise the bond/ seal strength, Hygiene & safety of the package.

We at Safepack, offers Alu foil & Paper/ PET film based laminate for manufacturing Alcohol swab packages. Alu foil imparts excellent barrier properties. Polyester film offers excellent strength to the laminate & inner specially designed polymer layer takes care of contents & prevents any migration thru & from the system.

Structure:
  • Paper/ PE/ Alu foil/ PE
  • PET/ PE/ Alu foil/ PE
Features:
  • Excellent barrier against moisture, water, light, & aromas
  • High strength laminate offers complete package safety throughout the lifecycle.
  • Special polymer layer that prevents migration of packaged contents & thus prevents delamination.
  • Laminate offers excellent seal that prevents contamination due to leakage
  • It also offers sealing thru liquid contamination.
  • Laminate is hygienically processed & durable.
Applications:

Packing of Alcohol swabs.

Brief specifications:
  • Basis Weight – 160 Gsm / Custom
  • Width -
    • Jumbo reel form mm - mm
    • Slitted coils - As per the requirement
Antiseptic Gauze Dressing

Gauze has been used as a wound dressing for years and continues to be the most readily available wound dressing in use today. The cotton gauze is saturated using Chlorhexidine acetate in paraffin makes it antiseptic. This type of dressing is used as the wound contact layer.

This primary dressing material needs extreme protection during storage & transit since any contamination can cause infections to the wound. Apart from this migration of liquid contents always compromise the bond/ seal strength, Hygiene & safety of the package.

The laminate made from Alu foil, Paper & Special polymer offer complete protection throughout products lifecycle. Alu foil imparts excellent barrier properties & inner specially designed polymer layer takes care of contents & prevents any migration thru & from the system.

Structure:

Paper/ PE/ Alu foil/ PE

Features:
  • Excellent barrier against moisture, water, light, & aromas.
  • High strength laminate offers complete package safety throughout the lifecycle.
  • Special polymer layer that prevents migration of packaged contents & thus prevents delamination.
  • Laminate offers excellent seal that prevents contamination due to leakage
  • It also offers sealing thru liquid contamination.
  • Laminate is hygienically processed & durable.
Applications:

Packing of Antiseptic Gauze Dressing

Brief specifications:
  • Basis Weight – 160 Gsm / Custom
  • Width -
    • Jumbo reel form mm - mm
Bulk Drugs & API

A bulk drug — also called active pharmaceutical ingredient (API) is a chemical molecule in a pharmaceutical product that lends the product the claimed therapeutic effect. These ingredients needs extremly careful protection during storage & transit. Any pack leakage & contamination can spoil ingredients & not only affect potency of medicine but also endanger health of human who consume the product made from such content.

In order to maintain Hygiene & safety of the package, the laminate made using Alu foil & Special polymers. Alu barrier foil protects the product from all adverse external influences that may affect its quality and potency, such as light, moisture, oxygen, biological contamination, mechanical damage and counterfeiting/ adulteration. Use of special polymer layer takes care of contents & prevents any migration thru & from the system. Also offers good bond strength against action of aggressive ingredients.

Structure:

Paper/ PE/ Alu foil/ PE

Features:
  • Excellent barrier against oxygen, moisture, water that otherwise may cause lumping & even deterioration of powered contents.
  • Provides barrier to light that may otherwise cause discoloration of content.
  • High strength laminate offers complete package safety throughout the lifecycle.
  • During manufacturing no solvents & chemicals are used therefore no occurrence of solvent odor.
  • Special polymers facilitates excellent sealing through powder traces. Thereby effectively addresses problem of seal failure. Excellent seal strength that prevents contamination due to leakage.
  • Laminate is hygienically processed & durable.
Applications:

As a Bag and drum liner in packing of Bulk drugs.

Brief specifications:
  • Basis Weight – Gsm/ Custom
  • Width -
    • Jumbo reel form mm - mm
Casting Bandages

Synthetic Casting Bandage are being used for for making light weight casts for immobilization after fractures and other orthopaedic corrections. It is made of flexible Fiberglass/ Polyester tape impregnated with water activated Polyurethane resin.

This bandage material needs extreme protection during storage & transit. Any pack leakage & contamination can start resin activation process & by the time it reaches user it would already get cured.

In order to maintain Hygiene & safety of the package, the laminate made from Alu foil, PET & Special polymer are used that offer complete protection throughout products lifecycle. PET film offers excellent strength & Alu foil takes care of barrier properties & inner specially designed polymer layer takes care of contents & prevents any migration thru & from the system.

Structure:

PET/ PE/ Alu foil/ PE

Features:
  • Excellent barrier against moisture, water, light, & aromas.
  • High strength laminate offers complete package safety throughout the lifecycle.
  • Special polymer layer that prevents migration of packaged contents & thus prevents delamination.
  • Laminate offers excellent seal that prevents contamination due to leakage
  • It also offers sealing thru contamination.
  • Laminate is hygienically processed & durable.
Applications:

Packing of Synthetic Casting Bandage.

Brief specifications:
  • Basis Weight – 155 Gsm / Custom
  • Width -
    • Jumbo reel form mm - mm
Nutraceuticals

Nutraceuticals, derived from the combination of Nutrition & pharmaceutical. Usually special-dietary supplements are considered to be Nutraceuticals.

This health enhancing food needs special care during storage & transport. Any pack leakage & contamination can compromise nutritional value of the packed ingredients & spoil the health of user if consumed contaminated.

In order to maintain Potency, Hygiene & safety of the package, the laminate made from Alu foil, PET & Special polymer are used. PET film offers excellent strength & Alu foil takes care of barrier properties & inner specially designed polymer layer takes care of contents & prevents any migration thru & from the system.

Structure:

PET/ PE/ Alu foil/ PE

Features:
  • Excellent barrier against oxygen, moisture, water, light, & aromas.
  • High strength laminate offers complete package safety throughout the lifecycle.
  • Special polymer layer that prevents migration of packaged contents & thus prevents delamination.
  • Excellent seal strength that prevents contamination due to leakage
  • Laminate also offers seal thru contamination.
  • Laminate is hygienically processed & durable.
Applications:

Packing of Nutraceuticals ingredients.

Brief specifications:
  • Basis Weight – Gsm/ Custom
  • Width -
    • Jumbo reel form mm - mm
Polycoated Nonwovens

A Nonwoven fabric is a material that is made from long fibers, bonded together mechanically, chemically or thermally. Nonwovens are engineered to be strong, durable and at the same time lightweight which are intended for single use applications that can replaces traditional cloth like materials.

Polycoated Nonwovens are preferred choice for medical hygine industry especially for cotton or clothlike materials due to its various advantages. It is widely being used as surgical drapes and surgical gowns. Laminate offers AAMI level-III protection.

NWs used in our laminates comply with the FDA standard and are non-toxic, non-smelling & safe for sensitive skin. Also, polyethylene being used is impermeable to micro organisms, water repellent, sterilizeable & is added with special Antimicrobial master batches.

Structure:

Non Woven Fabric (White/ Blue / Green) / PE

Features:
  • The laminate is truly loaded with features like lightweight, flexible, liquid resistance, non-toxic, non-irritating & safe for skin.
  • Polycoated Spunlace nonwoven offers good absorbency on one side & polymer layer offers repellency on the other side.
  • High tear & tensile strength that makes it more durable.
  • Offered in both hydrophobic and hydrophilic varieties.
  • Extremely low linting laminate i.e., it do not release fibre fragments and other particles during handling and use.
  • Very soft feel that makes the laminate comfortable & gives clothlike feel.
  • Especially designed to promote easy usage and safe handling practices for an extensive range of surgical procedures.
  • Reduces the risk of surgical site contamination
Applications:
  • Surgical covers, drapes
  • Cloths/Wipes
  • Hospital bed sheets, pillows, pillow covers, blankets, mattresses
  • Patient clothing, Protective clothing
  • Operation theatre clothing
Brief specifications:
  • Grammage - 40/50/60/70/ 80 gsm / Custom
  • Width -
    • Jumbo reel form 900 mm - 1600 mm
    • Slitted coils – As per the requirement
Note:

The waste should be managed as per guidelines laid by medical health & hygiene ministry. Laminate to be disposed off strictly by incineration method.

Polycoated Papers

Safepack provides tailor-made solutions for packaging of disposable single use sterile medical devices/products which are being used in hospitals as well as polycoated OLB paper based blister back material for tablet packaging in pharma sector.

For the product “MediSafe”, base virgin Medikraft/ OLB paper is coated with thin/thick layer of food grade polyethylene polymer compound which makes the paper liquid tight, provides humidity protection as well as imparts excellent sealing property. This polyethylene Barrier substance also provides effective protection against undesirable effects caused by light, humidity, grease or heat.

Our Polycoated Medigrade Paper fulfills industry's requirement for high quality, hygiene and safety levels.

Structure:
  • Medigrade Kraft / PE
Features
  • High paper strength ensures good wrapping quality.
  • The special paper used has excellent surface that gives superior printability.
  • Polymer coated paper offers good sealability.
  • Excellent runnability on FFS machine.
  • Environment friendliness & recyclability.
Applications:
Packaging paper for
  • Latex examination gloves
  • Latex Surgical gloves
  • Powder-free examination gloves
  • Sterile surgical gloves
  • Syringes
  • Catheters & needles
  • Band-aids
  • Medicine Tablets
  • Multitude of Hygiene products……..
Brief specifications:
  • Grammage - 70 gsm / Custom
  • Width -
    • Jumbo reel form 900 mm - 1850 mm
    • Slitted coils – As per the requirement
Veterinary Products

Verterinary product packaging includes packaging of various medical & pharmaceutical drug formulations.

These ingredients needs very careful protection during storage & transit. Any pack leakage & contamination can spoil ingredients & harm not only animal but also the person who consumes the animal & its products.

In order to maintain Hygiene & safety of the package, the laminate made using Alu foil & Special polymers. Alu barrier foil protects the product from all adverse external influences that may affect its quality and potency, such as light, moisture, oxygen, biological contamination, mechanical damage and counterfeiting/ adulteration. Use of special polymer layer takes care of contents & prevents any migration thru & from the system.

Structure:

Paper/ PE/ Alu foil/ PE

Features:
  • Excellent barrier against oxygen, moisture, water, light, & aromas.
  • High strength laminate offers complete package safety throughout the lifecycle.
  • Special polymer layer that prevents migration of packaged contents & thus prevents delamination.
  • Excellent seal strength that prevents contamination due to leakage
  • Laminate also offers seal thru contamination.
  • Laminate is hygienically processed & durable.
Applications:

Packing of veterinary products.

Brief specifications:
  • Basis Weight – Gsm/ Custom
  • Width -
    • Jumbo reel form mm - mm
Contact Us
Safepack Industries Ltd.

'A Symphony, 210 Ashok Nagar, Range Hills Road, Pune, MH Zip: 411 020 INDIA

Tel : +91-20-25560999 / +91-20- 25560400

24 x 7 Contact

Email : solutions@safepack.com
Call : +91 9822067467
Skype : safepack_info