Multilayer Flexible Packaging Solutions

Food

Safepack are specializes in solution based packaging for the food industry. Our concern about the environment continuously forcing us to develop recyclable, biodegradable & compostable packaging solution. The laminate product range includes polymer/ biopolymer coated papers/ paperboards serving Consumer industry, dairy, Fish, Meat & Poultry industries.
Biopolymer coated paper & board
Worldstar Packaging Award Winning Product

With the emphasis on delivering sustainable products, Safepack has developed a new innovative product range, “Safecompost” - A truly compostable/fully biodegradable material which comprises of a biopolymeric material coated onto paper/paperboard. Safecompost biodegrades within a few weeks, leaving no harmful residues in environment. Biopolymers used as Safecompost coating materials are based either on starch or native oil esters. These biopolymers correspond to the regulations of the Packaging and Packaging Waste Directive (94/62/EC) and their compostability is certified according to EN 13432.

Biopolymer coating on paper/ paperboard packaging materials are very promising systems for the future improvement of food packaging. They have potential environmental advantages over conventional synthetic paper coatings.

Structure:
  • Chromo paper / Biopolymer
  • Cupstock board / Biopolymer
Features:
  • Truly compostable Eco Friendly Product
  • Complies with food safety requirements for direct food contact
  • Excellent Heat sealability on continuous FFS machine
  • Excellent gas barrier
  • Excellent printing effect on paper / paperboard surface
  • Optimum tear strength
  • “Safecompost” is a Worldstar and Indiastar packaging award winner.
Applications:
  • As portion pack for packaging of sugar, salt, pepper, etc. in sachets
  • Compostable Cups for hot & cold beverages
Brief specifications:
  • Grammage -
    • 50 gsm Chromo Paper / 20 – 30 gsm Biopolymer
    • 170 – 250 gsm Cupstock board / 15 – 20 gsm Biopolymer
    • Custom
  • Width -
    • Jumbo reel form 900 mm - 1850 mm
    • Slitted coils – As per the requirement
    • Sheet form for Cupstock – As per the requirement
      Max Cutting Width 1400mm
      Max Cutting Length 1200mm
Composite Cans
Cannister Liner

Growing snack food industry demand the packaging materials to be more & more reliable to ensure product freshness till end of its lifecycle.

Canister can is a cylindrical container usually of laminated board used for holding a dry product such as Chips, Crackers & other dry snack items. During manufacturing several layers of papers are spirally wound to form a composite can.

We at Safepack, offers Al foil laminated SBS board laminate for manufacturing Cannister. Al foil imparts excellent barrier properties to the can and prevents any aroma, flavor and moisture loss from the products at the same time prevent migration of salts & other food additives from the system. Thus ensures product freshness, ease of storage, and durability and portability. It also extends shelf life of the product and reduces the need for any additional loose inner liners.

Structure:

SBS Board / PE/ Alu foil/ PE

Features:
  • Excellent barrier against moisture, water, light, & aromas
  • Optimum slippage for easy processing
  • Offer puncture resistant to can to ensure safe storage & transit
  • Extended shelf life of packed products since use of barrier aluminum foil
  • Special polymer layer that prevents migration of food additives & weakening of the bond strength
Applications:

As Inner liner for Cannister Can manufacturing.

Brief specifications:
  • Basis Weight – 372 Gsm / Custom
  • Width -
    • Jumbo reel form mm - mm
    • Slitted coils - As per the requirementnt
Ice Cream Packaging
POLYCOATED CONSUMER BOARD

Varieties of polycoated packaging materials are being used for the packaging of food, confectionary, pharmaceutical industries and other consumer industry. Safepack being specialized in paper & board based flexible packaging materials, offers vast range of poly coated consumer boards.

We provide the folding carton industry with ideal materials for the packaging of moist or greasy foodstuffs, whether they are fresh, dried, chilled or frozen.

Very thin LDPE coating could be done on duplex board which could be supplied either in roll/ sheet form to convert it further into folding carton after printing to use for packaging of Ice cream/ pizza/ cakes etc.

Each application requires a board type selected according to strength, hygiene, appearance, cost and availability. To meet these requirements Safepack has formed strategic alliances with a number of leading base board producers.

The principal board types used are as following:

  • Greyboard or Duplex Board or Unlined Chipboard (ULC)
  • Whitelined Chipboard ( WLC or GD)
  • Folding Boxboard (FBB or GC)
  • Coated Natural Kraft (CNK)
  • Solid Bleached Sulphate (SBS)

Polymer Types Used are as following

Clear or Pigmented Polyethylene: For moisture barrier, chilled or frozen foods and for heat sealability.

Clear or Pigmented Polypropylene: For grease resistance and higher temperature resistance

Clear and Metallised Polyester Film Laminates: For decorative and functional / ovenable barriers.

We can also undercoat at both the edges for better gluing. Being converter’s converter, we are flexible enough to convert customer’s own material on 100% or part jobwork basis.

Structures:
  • FBB / PE
  • Duplex Board / PE
  • CNK / PE
  • SBS/ PE

All the above structures are also available with double side PE coating.

Features:
  • Lightweight without compromising on strength make it popular choice over other packaging materials.
  • Laminate does not losses its stiffness and strength in high relative humidity environment.
  • Designed to prevent loss of volatile essences and aroma. Simultaneously, the absorption of foreign odors & flavors from the environment is deterred.
  • Excellent scoring, bending and creasing without splitting make’s it better performer when we consider convertibility & runnability.
  • Offers excellent surface for printing applications.
  • Cost effective packaging material without compromising on quality.
Applications:
  • Packaging of Ice cream, pizza, cakes, etc.
Brief specifications:
  • Grammage - 225/ 245/ 265 gsm / up to 500gsm
  • Width -
    • Jumbo reel form 900 mm - 1850 mm
    • Slitted coils – As per the requirement
    • Sheet form – As per the requirement
      Max Cutting Width 1400mm
      Max Cutting Length 1200mm
Polycoated Cupstock
Formable Polycoated Cupstock Board

“SafeCupstock” is a Polycoated Cupstock board (Bleached/ Unbleached) providing tailor-made solution for Disposable hot & cold drinking cups, dry food trays and dairy products.

For food service purposes, major coating option is PE which could be coated on one or both sides of the board.

  1. 1PE SafeCupstock: Mat finish polycoated on one side.
  2. 2PE SafeCupstock: Inner side Mat finish polycoated for sealing & outer side gloss finish polycoated for better printing effects.
Structure:
  • Cupstock Board/ PE
  • PE/ Cupstock Board/ PE
Features:
  • Safecupstock boards are strong, formable, source reductive, convertable, printable, and runnable.
  • These boards can be coated with a wide variety of barrier substances to provide effective protection against undesirable effects caused by light, oxygen, humidity, grease or heat.
  • PE coating on board makes board liquid tight. Also provides humidity protection and good sealing properties.
  • Excellent dimensional stability
  • Excellent convertibility on cup machines.
  • Suitable for offset printing
  • Excellent rim formation
  • Both FDA and BFR certified
  • Environment friendly and recyclable

SafeCupstock boards have also been developed in such a way, which makes them ideal for integrated applications. By simply using conventional lidding techniques, various lid materials can be heat sealed onto the package.

Applications: Paper cups for beverage such as
  • Soda
  • Juice
  • Hot tea
  • Hot coffee
  • Buckets for food
  • Paper bowls for soup / noodles
  • Take away boxes
  • Ice cream cups
Brief specifications:
  • Base board gsm - 170/ 180/190/ 210/ 220/ 230/ 250/ 270/300 gsm
  • PE coating gsm – 12/ 15/ 18/ 20/ 22 gsm
  • Width -
    • Jumbo reel form 900 mm - 1850 mm
    • Slitted coils – As per the requirement
    • Sheet form – As per the requirement
      Max Cutting width 1400mm
      Max Cutting Length 1200mm
Portion Packs
Polycoated Papers Range

Polycoated Packaging materials are favorite choice by food, confectionary, pharmaceutical and other consumer industries for packaging of their products. Polyethylene coating imparts hygiene, enhances the preservation times, gives heat sealability on FFS machines & provides moisture, grease, gas and aroma barrier properties. Safepack offers vast range of consumer packaging materials which are categorized as:

I. Polycoated MG Poster paper
II. Polycoated Chromo paper
III. Polycoated OLB/Glassine Paper

I. Polycoated MG Poster

Poster papers are suitable for all kind of printing methods. We do polycoating on MG Poster, TDL Poster, which are mostly used in soap wrappers, heat sealable pouches, inner liner in carton boxes & medical disposable packaging.

II. Polycoated Chromo paper

Our polycoated chromo papers are suitable for all kind of printing methods. We do polycoating on chromo paper which are mostly used in soap wrappers, heat sealable pouches, inner liner in carton boxes & medical disposable packaging. They have excellent printing properties and smooth runnability on high speed automatic machines. These can add value to the product packed, by extending its shelf life.

III Polycoated OLB/ Glassine Paper:

OLB/ Glassine papers are resistant to oil and have high resistance to the passage of air and impervious to the passage of water vapor. Coating of PE imparts barrier properties & heat salability. Safepack offers polycoated OLB (Opaque Lamination Base)/ Glassine paper as packaging material for pharma Industry such as tablet Strip packaging and sachet for packaging of sugar, salt, pepper, tea, detergent powder etc for other industries. It is available in printed & plain reels for automatic packaging machines.

Applications :

Portion Packs

Brief specifications:
  • Grammage - 40 to 100 gsm / Custom
  • Width -
    • Jumbo reel form 900 mm - 1850 mm
    • Slitted coils – As per the requirement
Butter & Margarine wrap
Butter Wrapper

Butter is a volatile dairy product that solidifies in cool temperatures, separates in room temperature and liquefies in higher temperatures. Due to high moisture content, Butter, unlike solid fats is susceptible to mold growth. Flavour and odour are easily affected by absorption from other materials or through spoilage of butter due to rancidity.

The packaging material should therefore be opaque and provides a high barrier against oxygen and foreign odours. Thus, the selection of right type of packaging material is a key in order to maintain the products integrity.

Safepack offers multilayered laminate made from Al foil, Paper & special polymers for butter wrapping. Paper used is elegant fat resistant paper & polymers used are food grade.

Structure:
  • Al foil / PE / MG Poster / PE
Features:
  • Laminate while storage bars permeatation of refrigeration odor & ultraviolet rays thereby preventing oxidized flavor.
  • Exhibit excellent dead fold characteristic.
  • During manufacturing no solvent is used therefore no smell traces of solvent.
  • Al foil along with special polymers protects butter from chemical spoilage and rancidity caused by oxygen, light, heat & moisture.
Applications:

Packaging of Butter.

Brief specifications:
  • Grammage - 94 gsm / Custom
  • Width -
    • Jumbo reel form 700 mm - 1250 mm
    • Slitted coils – As per the requirement
Cheese packaging
Cheese Wrapper

Cheese is a delicately flavoured product, with high fat content and moisture content. Cheese needs to be protected against moisture loss and ingress of oxygen in order to maintain the desired quality characteristics.

The packaging material should protect cheese against physical, chemical or microbial contamination. Mold growth is also prime concern. Since mold are aerobic, their growth can be prevented by covering the cheese with suitable packing material with low permeability to oxygen and free of pin holes. By preventing contamination, packaging serves to reduce losses due to spoilage & therby increases economic return.

Safepack offers multilayered laminate made from Al foil, Paper & special polymers for cheese wrapping. Paper used is elegant fat resistant paper & polymers used are food grade.

Structure:
  • Al foil / PE / MG Poster / PE
Features:
  • Laminate while storage bars permeatation of refrigeration odor & ultraviolet rays thereby preventing oxidized flavor.
  • Exhibit excellent dead fold characteristic.
  • During manufacturing no solvent is used therefore no smell traces of solvent.
  • Al foil along with special polymers protects butter from chemical spoilage and rancidity caused by oxygen, light, heat & moisture.
Applications:

Packaging of Cheese.

Brief specifications:
  • Basis Weight - 94 Gsm / Custom
  • Width -
    • Jumbo reel form 700 mm - 1250 mm
    • Slitted coils - As per the requireme
Lidding laminate
Peelable lid stock.

Peelability is defined as the ability to separate two materials in the course of opening a package without compromising the integrity of either of the two. The force required to pull a seal apart is called its seal strength & it is controlled by the composition of the sealant layer.

Designing & manufacturing of Paper based peelable material is a multistep process & involves careful & numerous considerations to successfully engineer the final packaging material with all the required properties.

Safepack has specially developed a multilayered peelable lidstock laminate which comprises of Al foil, polymers and paper. It exhibits broad sealing temperature window which ensures consistency of peel strength even when there are temperature fluctuations at the sealing bar.

Structure:
  • Chromo Paper/ PE/ Al Foil/ PE
Features:
  • Easy access to the product by simply peeling away the lid.
  • It has good mechanical properties, aroma, water vapour and gas barrier.
  • Excellent printability, suitable to be used in all the most common printing methods (flexo, rotogravure, offset)
  • Allows smooth opening and at the same time ensure tight closure of the packaging during storage, distribution and display.
  • Reduced Spoilage/Waste: Due to the increased burst strength of lidding laminate, there is less waste of the product throughout the distribution channel.
  • Optimized runability on packaging lines
Applications:
  • Safepack peelable lid stock can be used on PET, PP, PS, PVC and PE rigid containers, cups or trays.
  • Safepack lids are compatible for use with a range of packaging applications including containers for cream, yogurt and ice cream, beverages, snacks, butter and margarine.
Brief specifications:
  • Grammage - 150 gsm / Custom
  • Width -
    • Jumbo reel form 900 mm - 1200 mm
    • Slitted coils – As per the requirement
Fish, Meat & Poultry Packaging

Consumers seek attractive & informative packaging materials for fresh & processed meat & poultry. However since such packaging materials/ wraps are into direct contact of food, wraps are considered as an indirect additives. This is because chemicals in packaging can migrate into food. This migration of ink, odor & other processing additives may contaminate food items. Adequate packaging can prevent such secondary contamination of meat and meat products.

Alu foil laminated wrappers are excellent choice due to its moisture barrier, grease & stain resistant properties. Laminate has special polymer layer that act as sealing layer so that it can be use as a wrapper or as a pouch after sealing it. Generally laminate is used as a wrapper for ready to serve items & pouches are used for storing fresh/ frozen items.

Laminate prevents any migration thru & from the system. It also protects the product from all adverse external influences that may affect its freshness, such as light, moisture, oxygen, biological contamination, mechanical damage and counterfeiting/ adulteration. Use of our laminate is not only important for fresh/ frozen but also when such items are fried/ grilled/ roasted & coated by salts, spices which are considered as aggressive ingredients.

Structure:

Paper/ PE/ Alu foil / PE

Features:
  • Excellent dead fold characteristics makes it perfect choice to wrap over.
  • Excellent barrier properties that prevents migration & keep product fresh for comparatively longer time.
  • It has good puncture resistance to avoid any leakage
  • Laminate also offers seal thru contamination/ liquids.
  • No transfer odour when kept in fridge/ freezer
  • It also makes storage of unused portions convenient and easy.
  • Laminate is hygienically processed & durable.
Applications:

Fish, Meat & Poultry Packaging Wrapper

Brief specifications:
  • Basis Weight – Gsm/ Custom
  • Width -
    • Jumbo reel form mm - mm
Contact Us
Safepack Industries Ltd.

'A Symphony, 210 Ashok Nagar, Range Hills Road, Pune, MH Zip: 411 020 INDIA

Tel : +91-20-25560999 / +91-20- 25560400

24 x 7 Contact

Email : solutions@safepack.com
Call : +91 9822067467
Skype : safepack_info